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Application
begins with the licensed applicator inspecting the substrate and
area to be waterproofed.
The applicator will
communicate any problems with the installation of the wall , floor
or deck substrates back to the installer or builder, who must
remedy the situation prior to the installation of Flexi-Seal.
At this stage- the first stage substrate installation
is signed off.
The second stage
comprises of the preparation and waterproofing process.
The Flexi-Seal
system can be applied to most substrates, but generally, concrete,
cement board, gib board, plywood and particle board are the common
ones.
Step 1 requires
the substrate to be clean, dry and free of any dust and contaminants.
Substrates, which are contaminated with moss lichen and mould,
will first require treatment with
Orgo-Clean, organic moss and lichen control, followed
by washing down or waterblasting.
Step 2 requires
holes to be filled, particularly on plywood decks and particleboard
floors. Flexi-Seal Nail n Screw Patch is used
for this process. Also at this stage galvanised heads on clouts
etc are spot primed with Flexi-Seal Mega Prime. This
is a two part epoxy primer.
Step 3 requires
the bondbreaker mechanism to be put in place. Floor/wall and wall/wall
junctions are filled with a siliconised compound. Larger gaps
may require a foam-backing rod to be installed first. These junctions
are then reinforce taped with Flexi-Seal Reinforcing Tape,
as are floor and wall joints. Cracks in concrete floors are also
reinforced.
Step 4 involves
the application of a single saturation coat of Flexi-Seal Sealer
/ Primer on concrete, gib and cement board. This is applied to
the entire area, paying attention to even coverage both to walls
and floors. This is a milky white penetrative solution that will
soak in and further stabilise the substrate, leaving either an
invisible or slightly low sheen clear coating on the surface.
Flexi-Seal Mega Prime is used on plywood and particle
board surfaces.
After approximately
1 hour cure, the waterproofing process can begin.
This is a two coat
process, and each coat is applied at a rate of approximately 1
litre per square metre.
The first coat cures
to a very dark grey colour. The two part membrane is mixed proportionally
by weight and then applied to all surfaces with care being taken
to prevent unnecessary buildup at joins and junctions.
After approximate 45
60 minutes of drying/curing, the second coat can be applied.
The second coat is
a lighter grey colour. This is a different colour to the first
coat to ensure 100% proof of coverage. Once again attention is
paid to unnecessary buildups and any pinholing which may have
appeared in the first coat.
Curing of the
finally installed membrane is important. The final system must
be fully cured prior to the installation of tiles or other floor
or wall coverings over the top. Allow 24 hours minimum. Longer
cure times may be experienced in colder temperatures or conditions
with poor air circulation. Once cured and a check of the membrane
is made, the licensed applicator will sign off stage two.
The third stage
involves the applicator confirming the Flexi-Seal Licensed
Waterproofing System is now ready for tile or floor/wall
coverings. This is confirmed by a signature to the guarantee,
and evidence of the Flexi-Seal approval and guarantee
stencil on the site of installation.
NB: For walls
and floors with hydrostatic water problems, Flexi-Seal Positive
Pressure Coat is used, prior to application of Flexi-Seal
2 Part Liquid Membrane.
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